Auto Polystyrene Energy Saving Shape Molding Machine

Product Detail

ENERGY SAVING AUTO (EPS) POLYSTRENE SHAPE MOULDING MACHINE  


Main Features: 
1.Frame Structure 
 a. high-strength frame: further enhanced the back and front frame, adopt machine’s body and feet as a whole style, greatly increased the templates more stronger and stiffness; 
 b. All the templates processed by relief annealing, machined by CNC machining center; 
 c. Frame surface de-rusted by sandblast, It guarantees the best capability and long lifetime for anti-corrosion.

2.Hydraulic System 
 a. In the use of large flow double hydraulic cylinders drives template very efficiently and locked molds in perfect balance; 
 b. Apply Monitor and protection equipment for mold-locking pressure.

3.Control System 
 a. With the use of PLC Controller (Programmable Logic Controller) and Touch Screen, the automatic cycle process of opening and closing of the moulds, material feeding, steaming, temperature preservation, cooling, mould ejection, and releasing the final product from the machine will be accomplished automatically; 
 b. The machine uses the Spinning Encoder to control the travel distance covered during the opening and locking of the mould, to make sure that sealing remains identical during each feeding, and to ensure that the feeding density is uniform. 
4.Injection System 
 a. using the equilibrium valve to make sure that the steam pressure and temperature inside of mould is uniform.

5.Power System 
 a. In the use of pilot-operated type steam reducing and filtering system make steam pressure more stable; 
 b. Analog sampling,controlling central energy distribution system is according to proportional share; 
 c. Steam pressure,de-molding compressed air pressure and cooling vacuum pressure,flow rate can be adjusted independently; 
 d. Simple layout of pipes, efficient pressure management.

6.Cooling System 
 a. The vacuum system is mainly composed of vacuum storage tank, vacuum cooling tank, and highly efficient water-circulative vacuum pump, increased length and diameter of condensate pipe, taking vacuum cooling as primary and water cooling as secondary to ensure products low moisture content; 
 b. Reserved an interface for central vacuum equipment.

No.	Items		Unit /Type	EPS-ZC-1200E	EPS-ZC- 1400E	EPS-ZC- 1700E	EPS-ZC- 1800E	EPS-ZC- 2200E
1	Mold Dimension		mm	1200*1000	1400*1200	1700*1500	1800*1600	2250*2150
2	Max Dimension of Products		mm	1120* 840x330	1240* 1080*330	1560* 1260*330	1640* 1420*330	2080* 1980*330
3	Window Size		mm	1140x860	1260x1100	1580x1280	1660x1440	2100x2000
4	Max. Interval		mm	1200	1400	1400	1400	1400
5	Min. Interval		mm	150	210	210	210	210
6	Speed of Procession		mm/s	160	160	120	120	120
		Pressure	Mpa	0.3-0.7	0.3-0.7	0.3-0.7	0.3-0.7	0.3-0.7
7	Steam	Inlet DN	mm	DN65	DN80	DN100	DN100	DN100
		Consumption	kg/kg	8-10TSteam/1T EPS Material
		Pressure	Mpa	0.5-0.7	0.5-0.7	0.5-0.7	0.5-0.7	0.6-0.8
8	Air-Compressed	Inlet	mm	DN50	DN50	DN50	DN50	DN50
		Consumption	m3/cycle	1.5	1.8	2.2	2.3	2.8
9	Cooling Water	Inlet	mm	DN65	DN80	DN100	DN100	DN100
		Consumption	kg/cycle	20-70	25-70	30-90	35-100	50-120
10	Vacuum Pump Capacity		m3/h	230	230	280	280	280
11	Connected load		kw	11	12.5	16.5	16.5	20.5
12	Voltage		v	380	380	380	380	380
13	Cycle Time		s	38-60	38-60	45-80	45-80	45-80
14	Overall Dimension		mm	5200* 1940*3000	5200* 2140*3200	5200* 2450*3500	5200* 2550*3650	5200* 2800*4000
15	Weight		kg	4000	5500	6500	7000	9000